Waste heat recovery services from first screen to measured operation
ThermStar helps customers identify where thermal energy is leaving a facility, determine where that energy could be reused, and evaluate whether a project makes technical and economic sense.
A structured process for each opportunity
ThermStar works with prospective customers from initial opportunity identification through system configuration, implementation coordination, commissioning and performance measurement.
Each stage produces the information needed to make the next decision, without asking a prospect to complete unnecessary work at the start. The process scales from one exhaust source to a programme covering multiple facilities.
The dedicated initial engagement and qualification pathway. A complimentary screen begins with a short description of the facility, industry, heat source and potential application.
Company, facility, industry, contact and application details. Photos and utility information are optional.
A go / no-go view, and the specific data we would need next if it looks worth pursuing.
Technical review and preliminary assessment
When an opportunity merits further work, ThermStar identifies the relevant operating, equipment, facility and energy information. Findings remain preliminary until the required data is confirmed.
Exhaust temperature and airflow, operating hours, contaminant characteristics, equipment details, energy rates.
Available source energy, delivery options, potential recovered energy and early project economics.
Configuration, implementation and verification
ThermStar develops a system concept and commercial proposal, then supports your selected professionals through installation and startup. It does not replace the responsibilities of engineers or installers.
Lepido® heat recovery units, closed loop, HeatCore Hx™ delivery, pumps, controls , with scope, price and defined boundaries.
Interface information and coordination through integration, to a commissioned system.
Monitored temperatures, flow, runtime and calculated thermal energy, reportable for incentives.
Waste heat recovery solutions across industries
Wherever hot exhaust and a useful thermal demand exist, there may be an opportunity to recover and reuse that energy. ThermStar™ applies the same assessment process across industries to identify the strongest opportunities. From a single exhaust source to a multi-facility network, the system can be configured around the application.
Industrial Laundry
Recover heat from lint laden dryer exhaust and cut natural gas costs. Built for the conditions that make conventional laundry heat recovery fail.
Food Manufacturing
Recover energy from oven, cooking and process exhaust in food manufacturing, including humid and particulate laden streams that foul conventional units.
Pet Food Manufacturing
Extrusion, drying and rendering exhaust carries recoverable energy along with moisture and particulate. See how ThermStar handles these conditions.
Foundries
Recover useful thermal energy from furnace and process exhaust in foundry operations, in conditions where conventional recovery is hard to maintain.
Manufacturing
Turn exhausted thermal energy into lower operating costs and reduced emissions across manufacturing operations and multiple facility networks.
Restaurants & Commercial Kitchens
Grease laden kitchen exhaust carries energy worth recovering. The technology behind ThermStar was developed for exactly these conditions.
Begin the conversation
Request an Assessment with basic contact and facility information. A ThermStar representative will review the submission and follow up. Customers who want to speak sooner can schedule a complimentary call after submitting the form.
What information does ThermStar need to begin the services process
Basic company, facility, industry, contact, and application information is enough for the first conversation. Photos, utility bills, equipment records, and specifications are helpful when available, but they are optional at the screening stage. ThermStar identifies the detailed operating data needed only after the opportunity appears worth evaluating.
How long does each stage of the evaluation take
Timing depends on the complexity of the source, the availability of facility data, and the number of project participants. A simple screen can move quickly. A technical assessment takes longer when operating conditions, equipment interfaces, or receiving loads require confirmation. ThermStar defines the next information request at each stage.
Does starting the services process commit a customer to a project
No. The early process is intended to determine whether further evaluation makes sense. A customer decides whether to advance after reviewing the available findings, information gaps, likely configuration, responsibilities, and preliminary economics.
Which parts of a heat recovery project does ThermStar deliver
ThermStar supplies approved components, system technology, and the related support stated in its proposal. Qualified engineers, specifiers, contractors, manufacturers, and other project professionals remain responsible for their assigned scopes, approvals, permits, code compliance, and field work.